General
VAF-C
Series of Automatic Capsule Fillers provide precision dosing of granules,
powders, micro-tablets or pellets into hard gelatin or vegetable capsules.
Newly Improved from the base of Model VAF-900C with new technological
advantages such as ultra efficient gear drives, Print-On-Demand, fully
enclosed dosing stations and rotating table, high efficiency and energy saving
are among standard options of our capsule fillers. Each unit is equipped with
SIEMENS HMI (Human Machine Interface) and 10.5-Inch Color SIEMENS Touch Screen
Control Panel. Highest (99%) acceptable rate of empty gelatin capsules
regardless of suppliers. Suitable for various capsule sizes from 00 ~ 4.
Simple
maintenance and effortless adjustments, Superb electronic components and
mechanical driven, Quick capsule size changeover, increases the standard of
production environment and makes it easier for the operator to clean after
each production batch.
It
also has a new patent pole elevator unit for raising the dosing stations for
easy part changing and cleaning.
Each model comes with one set of capsule size change parts,
a dust collector unit, and a German vane pump.
Our Encapsulators meet
international current cGMP Standard with ISO 9001 Certified Manufacturing
Facilities.
Dosing Filling Process:
1. The powder column is compressed to be 1/5 thickness of dosing disk.
2. The powder column is compressed to be 2/5 thickness of dosing disk.
3. The powder column is compressed to be 3/5 thickness of dosing disk.
4. The powder column is compressed to be 4/5 thickness of dosing disk.
5. The powder column is compressed to be same as the thickness of dosing disk.
6. Eject the compressed powder column of proper dosage to capsule.
Functional Process:
1. The capsules are fed to the segments in sequence, the cap and body are
separated by means of a vacuum suction.
2. Transporting
3. Cap and
body start to separate
4. Cap and body are separated and prepared for filling.
5. Powder column filling
6. Optional pellet and tablet filling
7. Transporting
8. Eject the faulty capsules
9. Joining of capsule body and cap
10. Capsule
body and cap locking
11. Eject finished product
12. Clean the segments